Flextron provides end to end SMT PCB assembly services for rigid, flexible, and mixed technology boards, supporting small to high mix & medium volume production requirements. With in house capability for fine pitch and high density interconnect (HDI) assemblies, advanced inspection and testing, and internationally recognized quality certifications, Flextron is positioned to serve demanding industries, from aerospace to medical devices.
Our flexible manufacturing approach allows for turnkey, consignment, or hybrid supply models, ensuring tailored solutions for each customer. We deliver quick turn prototypes and high mix production runs with consistent quality and on time delivery. Advanced capabilities like conformal coating, cable harness assembly, and component pre programming add value beyond standard PCB assembly. Our certifications include AS9100, ISO 13485, ISO 9001, and ITAR registration, underscoring our commitment to quality and regulatory compliance.
Flextron’s Quick Turn PCB Assembly Services combine speed, quality, and advanced technology to help businesses accelerate innovation and production.
State of the art SMT equipment with high-speed placement and 3D & X-ray inspection. Precision handling from 01005 chips to large BGAs with fast turnaround.
AS9100D, ISO 13485, ISO 9001 certified with ITAR registration. IPC-A-610 Class 2 & 3 compliance for aerospace, medical, and defense
Prototypes to volume production with turnkey or consignment models. DFM support to reduce costs and accelerate market launch.
Flextron's state of the art 60,000 sq. ft. facility in Chicago Valley is designed for high speed, high precision PCB assembly, featuring five advanced SMT lines, rapid prototyping, and rigorous multi-inspection.
Surface Mount Screen Printers apply solder paste precisely to PCB pads using a stencil, ensuring accurate, uniform deposition for reliable component soldering in the SMT assembly process
Surface Mount Technology (SMT) machines automate precise placement, soldering, and inspection of components, enabling fast, compact, and high density PCB assembly for modern electronics
Automated conformal coating machines provide precise, consistent protective coatings that shield PCBs from moisture, dust, and chemicals, enhancing durability while reducing labor and material waste
Heller 12 Zone Reflow Ovens deliver precise thermal control with multiple heating zones, ensuring uniform soldering and high throughput for lead free, high reliability PCB assembly
Selective solder machines automate precise soldering of specific PCB areas, protecting sensitive components while ensuring reliable, high quality joints with minimal thermal impact
Wash stations ensure thorough removal of flux, residues, and contaminants from PCB assemblies, improving solder joint reliability and overall product quality while reducing defects
Flextron’s dedicated Quality Control and Testing division ensures every product meets the highest reliability standards through advanced AOI, X-ray, and functional testing systems.
Automated Optical Inspection (AOI) uses high resolution cameras and advanced imaging software to automatically detect defects like missing components, solder bridges, and misalignments on PCBs. It ensures consistent quality by inspecting boards at multiple stages, reducing rework and improving production efficiency. AOI enhances yield with precise, non contact visual verification throughout the manufacturing process.
X-ray Inspection Machines use penetrating radiation to non destructively examine hidden solder joints and internal PCB layers, revealing defects like voids, cracks, and misalignments. They provide detailed 2D or 3D imaging that ensures high reliability in dense and complex assemblies. This technology enhances quality control by detecting faults invisible to optical methods, crucial for advanced electronics manufacturing
Flying Probe Electrical Testing uses movable probes to test PCB electrical integrity without the need for custom fixtures, making it ideal for prototypes and low volume runs. It detects opens, shorts, and component faults by applying test signals to precise points. This method offers high accuracy, flexibility, and cost effectiveness for complex and changing designs
Final Quality Control Inspection ensures every PCB meets design and quality standards before shipment, identifying defects through comprehensive visual and functional checks. This process detects cosmetic flaws, soldering issues, and electrical faults to guarantee product reliability. It serves as the last verification step to uphold customer satisfaction and reduce field failures
